951.225.8465

Northern Kentucky

Description

Insight Automation provides products and services for materials handling conveyor builders, system integrators, and controls engineers worldwide. They are based in Northern Kentucky. Insight Automation hired Webstorytellers to tell the story of this new innovative product in the drive roller industry. We were happy to oblige!

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YOU ARE ABOUT TO WITNESS WHAT CAN ONLY BE DESCRIBED AS A “SIGNIFICANT” 21ST CENTURY BREAKTHROUGH IN THE MOTORIZED DRIVE ROLLER INDUSTRY. PULSEROLLER ENGINEERS HAVE SPENT 18 MONTHS DEVELOPING AND TESTING THIS PRODUCT----RESEARCHING HOW THEY CAN IMPROVE PERFORMANCE AND SIMPLIFY THE ASSEMBLY PROCESS OF PULSE ROLLER----WHILE CONTRASTING COMPETING PRODUCTS. AND IN THAT YEAR AND A HALF---THEY HAVE ACCOMPLISHED THEIR GOALS WITH PULSEROLLER’S NEW PRODUCT OFFERING-----THE SENERGY MOTORIZED DRIVE ROLLER. AFTER MONTHS AND MONTHS OF WORKING CLOSELY WITH POTENTIAL MOTOR SUPPLIERS----AND EXHAUSTIVELY TESTING ALL OPTIONS---THIS INNOVATIVE PRODUCT WAS BORN. THE SENERGY MOTOR DESIGN OFFERS THE HIGHEST OUTPUT TORQUE PERFORMANCE AVAILABLE---WITH THE LOWEST ENERGY CONSUMPTION POSSIBLE. YOUR COMPANY WILL USE AN ESTIMATED 20-TO-30 PERCENT LESS ELECTRICAL POWER ONCE THE NEW SYSTEM IS IMPLEMENTED. AT THE SAME TIME, SENERGY WILL MAINTAIN AN EXTREMELY LOW NOISE OUTPUT. IN FACT, THE NOISE HAS BEEN REDUCED TO 45 D-B-A, WHICH IS QUIETER THAN MOST NORMAL CONVERSATIONS. SENERGY PRODUCES OUTPUT TORQUE CONSUMPTION AT THE LEVEL OF OUR MOST POWERFUL MDR’S---WITH THE ELECTRICAL CONSUMPTION LOWER THAN OUR LEAST POWERFUL MOTORIZED DRIVE ROLLERS. THE HIGHER OUTPUT TORQUE PROVIDES THE ABILITY TO MOVE HEAVIER LOADS AT FASTER SPEEDS. THE GROUNDBREAKING NEW SENERGY DESIGNS OFFER SPEED RANGES THAT ARE UNHEARD OF IN THE MARKET. THE PRODUCT CAN MOVE AT SPEEDS UP TO 1-THOUSAND FEET PER MINUTE WITH OUTPUT TORQUE RATINGS HIGHER THAN ANY COMPETITIVE PRODUCT ON THE MARKET TODAY. SENERGY REDUCES THE NUMBER OF INVENTORIED COMPONENTS, AND SIMPLIFIES THE MANUFACTURING PROCESSES AT ALL OF OUR ASSEMBLY PLANTS AROUND THE WORLD. YOUR ORGANIZATION WILL BE ABLE TO CHOOSE A SINGLE MOTORIZED DRIVE ROLLER PART NUMBER FOR ALL OR MOST OF YOUR APPLICATIONS. SENERGY IS BEING MANUFACTURED AT OUR MODERN AND HIGH TECH PARTNER FACILITIES IN ASIA, AMERICA, EUROPE, AND CHINA. THE AUTOMATED ASSEMBLY PROCESSES IN KYOWA JAPAN AND KYOWA USA HELP SIMPLIFY MANUFACTURING AND ENHANCE PRODUCT QUALITY BY MINIMIZING HAND LABOR. THE FASTRAX BUILDING IN THE UK, IS OUR NEWEST PARTNER, THAT WILL BE ASSEMBLING THE PULSEROLLER PRODUCTS FOR THE UK AND SOME EUROPEAN MARKETS. ADDITIONAL ASSEMBLY PARTNERS WILL COME ON LINE SOON IN EUROPE, ASIA, AND SOUTH AMERICA. THERE ARE CONTROLLER MODULE MANUFACTURING FACILITIES IN BULGARIA. THE CONTROLS TECHNOLOGY CENTERS IN EASTERN EUROPE FOCUSES ON PRODUCT DEVELOPMENT, MANUFACTURING, AND TESTING. TARNOVO IS THE P-C BOARD INSERTION--ASSEMBLY FACILITY WHERE THERE IS HIGH-TECH MACHINERY INVOLVED IN AUTOMATICALLY MANUFACTURING MANUFACTURES PRINTED CIRCUIT BOARDS. SOPHIA IS THE FINAL INSPECTION AND TESTING FACILITY WHERE LITERALLY EVERY CONTROLLER MODULE IS FULLY TESTED PRIOR TO SHIPMENT. IT MAY BE HARD TO BELIEVE---BUT 100 PERCENT OF OUR CONTROLLERS ARE SUBJECTED TO THE RIGOROUS LEVELS OF TESTING----INCLUDING A 72 HOUR BURN-IN CYCLE TEST AT 180 DEGREES FAHRENHEIT IN THE TESTING OVENS CHAMBERS. DRIVE CONTROLLERS FOR SENERGY ARE THE SAME ESTABLISHED EZ-24 AND INNOVATIVE ETHERNET BASED CONVEYLINX PRODUCTS THAT HAVE BEEN USED WITH THE PULSEROLLER MDR PRODUCTS IN THE PAST. THESE CONTROLLERS ARE ALL MICRO-PROCESSOR BASED CONTROLLERS, AND ARE EASILY UPDATED WITH NEW MOTOR AND PERFORMANCE PROFILES. BOTH OF THESE CONTROLLER MODULES HAVE BEEN ENHANCED WITH A NEW PROFILE THAT CAN BE SELECTED FOR THE SENERGY PRODUCT. SENERGY CAN UTILIZE TWO DIFFERENT PERFORMANCE PROFILES THAT CAN TO OPTIMIZE MOTOR PERFORMANCE FOR HIGH SPEED CARTON OR TOTE HANDLING APPLICATIONS......OR BY USING SENERGY “BOOST” MODE FOR SLOWER SPEED HEAVY DUTY APPLICATIONS, LIKE PALLET HANDLING, WHICH REQUIRE HIGHER TORQUE AT SLOWER SPEEDS. THE SIMPLICITY OF HAVING A SINGLE MOTOR PRODUCT THAT CAN COVER VIRTUALLY ANY APPLICATION IS A SIGNIFICANT BREAK THROUGH IN THE MOTOR DRIVE ROLLER INDUSTRY. THE SENERGY PLATFORM NOW PROVIDES THE PULSE ROLLER TEAM WITH A BASE FOR EVEN MORE 24 VOLT MOTORIZED DRIVE PRODUCTS IN THE FUTURE. SEVERAL CONCEPTS ARE IN VARIOUS STAGES OF DEVELOPMENT, DESIGN, AND TESTING. THE INCREDIBLE OUTPUT POWER AND EFFICIENCY AVAILABLE WITH SENERGY DESIGN WILL ALLOW PULSE ROLLER ENGINEERING TEAMS TO BRING THESE NEW IDEAS TO REALITY IN THE COMING MONTHS. AS FOR NOW---THE TIME HAS FINALLY COME---- TO SHOW THE WORLD WHAT SENERGY IS ALL ABOUT!

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